Diamond Hot-press Saw Blade
1. Manufacturing characteristics
The diamond hot-press saw blade is made by cold-pressing the diamond powder of segment  with the steel blank and then go through hot-press procedure it in the furnace. This production process is particularly suitable for the manufacture of bulk order for same size small saw blades.
 
2. Specification
    The common diamond hot-press saw blade in the market covers turbo blade, dry cutting blade and continuous blade ranging from ￠105-400mm. The common size is ￠115,125,180,230mm. Regular size of diamond hot-press blade as below :
Table 1 Regular Size of Diamond Hot-press Saw Blade      Unit: mm

 
             Type               Diameter Segment thickness*height        No.of Segments  
Type		  
Diameter		 Segment thickness*height       
Dry Cutting Blade

 		 105 2.0*8 8 Turbo Blade
 		 105 2.2*10
115 2.0*8 9 115 2.2*10
125 2.0*8 10 125 2.2*10
150 2.2*8 12 150 2.4*10
180 2.2*8 14 180 2.4*10
200 2.4*8 16 200 2.6*10
230 2.4*8 18 230 2.6*10
Segmented bevel turbo bladeTeeth-protection Blade
 
 
 
 
 		 105         2.2*8   Continuous Blade
 		 105 2.0(1.4)*10
115 2.2*8   115 2.0(1.4)*10
125 2.2*8   125 2.0(1.4)*10
150 2.4*8   150 2.2(1.6)*10
180 2.4*8   180 2.2(1.6)*10
200 2.6*8   200 2.4(1.8)*10
230 2.6*8   230 2.4(1.8)*10
PS: The thickness mark inside ( ) in continuous blade refer to the thickness of blade for ceramic. The thickness of ￠250，300 blade is 2.0, 2.2mm.
 
3. Application:
 Hot-press diamond saw blades are widely used in precision processing, decoration, construction projects and others.
（1）Regular Blade:
 Application:  Stone(granite, marble, limestone, travertine), Brick (masonry, tile, ceramic), terrazzo,reinforced concrete, green concrete, asphalt. Turbo blades are especially suitable for cured concrete, hard concrete which anti-pressure ＞30N/mm², hard brick which anti-pressure around 17-30N/mm².
（2）Hot-press Blade for Ceramic
Application: Masonry, tile quarry tile, porcelain, ceramic,antique bricks, vitrified tiles, glazed tiles, terrazzo, clay roofing. Chipping will be small after cutting. It is recommended to be wet cut; it can also be used for precision cutting of stone.
 Not applicable for glass, reinforced concrete.
（3）Hot-press Blade for Glass
     Application: Various hardness glass and jade with small collapse and fine incision; must be wet cut; can also be used for wet precise cutting of stone etc.
（4）Hot-press special blades for high abrasive material
Application: wall groove, concrete, hard brick, engineering brick, asphalt, sandstone, heavy refractory brick, etc., can be dry cut;
Not applicable for stone, bricks, reinforced concrete, glass, porcelain.
 
4. Matched Machine
Hand-held cutting machine (masonry saw, tile saw, angle grinder), circular hand saw, stone saw, multi-blades tile saw. Refer to Table 2. for cutting machine power and speed selection.
Table 2.Power/R.P.M for Hot-press Blade
Diameter (mm) Power (kw) R.P.M Max.Cutting Depth (mm)
￠105、115 0.7～1.2 13000 25、32
￠125 0.7～1.2 11000 38
￠150 1.0～1.6 9300（10000） 45
￠180 1.4～2.0 8500 60
￠200、230 1.8～2.4 6600 70、80
 
 
5. Requirements:
The appearance of the saw blade: the base and the tip of the cutter must be small and no deformation is allowed; the saw blade has a large rigidity and cannot be soft; the roundness and concentricity of the segment are high; the segment should be sharp.
Quality of blade: smooth, brisk, sharp, not get stuck after cutting; the segments should be firm, strong, trimming edge should be neat and not collapsed;
Note: Read the instructions carefully:; Take preventive measures: 
 
The cutting machine must be equipped with a protective cover, the assembly should be firm and correct, No bump, impact or lateral force is allowed while cutting. No curve cutting or grinding , wet cut are always more preferable.
 
6. Performance (for reference only):
(1) The performance index of the superior grade hot press saw blade sheet specified by one company: see Table 3.
Table 3. Performance indicators of a superior grade and other grades
hot press saw blade coefficient
 
Blade level Saw blade shape Specifications Efficiency (coefficient) Life (coefficient)
 
 
Excellent grade		 Fine tooth turbo saw blade ￠105～130 ≥4 cm2/sec       （1）
(=1.2m/min)		 ≥2 m2/mm       （1）
(=100m/mm)
￠150～230 ≥4.8 cm2/sec     （1.2） ≥2.8 m2/mm     （1.4）
Segmented saw blade ￠105～130 ≥3.6 cm2/sec     （0.9） ≥2.4 m2/mm     （1.2）
Continues saw blade ￠105～130 ≥3.2cm2/sec     （0.8） ≥2.8m2/mm      （1.4）
Note:
1. The cutting machine parameters sets according to Table 2;              
2. The stone sample: thickness is 20mm, medium hard granite, such as 635;
3. The coefficient in parentheses is based on the superior-grade Dia105～130 Fine-toothed turbo saw blade;
4. All testing goes on with the same shape and the same specification blades , the standard saw blade coefficient with: efficiency 0.85, life expectancy 0.85; economic saw blade  coefficient with efficiency 0.6, life expectancy 0.7.
  1. A superior grade ¢125*H10 fine-toothed turbine blade dry cut Shanxi black:
Makita cutting machine 110V, 1.44kw, 11000r.pm, Shanxi black 700*20, average efficiency is 57.5′′ / cut (≈4.86cm2/ Sec), life 125m/mm (≈2.5m2/mm), good hand feeling, slight blackening of the cutter head; at the same time compared with Korean Korean film, its efficiency is 80′′/cut(≈3.5cm2/sec), life is 90m /mm (≈1.8m2/mm), feel good, the cutter head is basically not black;
(3) A superior grade *230*H10 fine-toothed turbo blade dry cut Shanxi black: Makita cutting machine 220V, 2kw, 6600r.pm, Shanxi black 310*14, average efficiency of 14.4′′ / knife (≈3.01cm/sec ), feels good, the head is not black.